How to Protect Heavy Equipment Air Filters on Dirty Worksite
A healthy environment is important in any worksite to keep your workers healthy and breathe in a fresh environment.
Air filtration and purification systems help alleviate allergy sufferers’ symptoms. Although there are many possibilities, some air filters are more efficient than others. Put in an air filter in your heating, ventilation, and air conditioning unit to clean your residence or place of business’s air quality.
Heavy equipment operators frequently have to work in smoky, dusty, and unclean environments. However, a day ruined by stale air can be devastating. There is a possibility that the airborne particles will harm your equipment as well as your health.
This is why effective dust management on the job site is so important. The construction equipment used on a building site to complete tasks is also responsible for kicking up the dusty air that, if not properly treated and managed, can lead to many issues.
It’s bad news if there is even a small amount of dust in the engine of your big equipment. Maintain a clean air filter to keep engine damage at bay.
Engine problems and expensive repairs are possible if you or your equipment operators don’t keep a check on the air filters. Fortunately, there are several methods for minimizing dust levels on the job.
How Air Filters Shield Engines In Heavy Machinery
Let’s quickly review why clean air filters are so important for protecting engines before delving into what you can do to safeguard your machines.
Most modern construction sites utilize heavy machinery with two-stage filtration systems. The air is filtered by a bigger main filter, with a secondary, smaller filter in place as a failsafe.
When the primary air filter breaks down, the secondary filter is more of a backup. To keep the engine safe until the proper tools can be brought in
The symptoms of filthy air filters in the equipment will be obvious. A few examples would include the presence of odd engine noises, the illumination of the “check engine” warning light, a drop in fuel efficiency, or a loss of power.
However, some steps may be taken to ensure that unclean air filters do not damage machinery and tools.
If You Notice Dirt On Your Air Filters, Don’t Panic
A cleaner combustion chamber means a cleaner air filter and a longer life for your engine. Working in this industry is notoriously filthy.
Consequently, air filters may appear completely caked in dust from the outside. However, the presence of dirt on the media, the part of the air filter responsible for trapping debris and other particles from the air entering the engine, may indicate a healthy system. Dirt may be serving as a secondary filter.
Also, the likelihood of dust or other particles landing on the clean side of an air filter is increased if the filter is removed more frequently than necessary for inspection. Because of this, its ability to filter air cleanly may be compromised.
The most precise approach to assess how well an air filter performs is via a restriction gauge.
On Air Filters, Check Or Install Restriction Gauges
A cleaner combustion chamber means a cleaner air filter and a longer life for your engine. Working in this industry is notoriously filthy.
Consequently, air filters may appear completely caked in dust from the outside. However, the presence of dirt on the media, the part of the air filter responsible for trapping debris and other particles from the air entering the engine, may indicate a healthy system. Dirt may be serving as a secondary filter.
Also, the likelihood of dust or other particles landing on the clean side of an air filter is increased if the filter is removed more frequently than necessary for inspection. Because of this, its ability to filter air cleanly may be compromised.
The most precise approach to assess how well an air filter performs is via a restriction gauge.
Pre-Cleaners Can Extend The Life Of Filters
By including pre-cleaners in your routine maintenance schedule, you can extend the life of your air filter. A cleaner’s ability to remove up to 80% of impurities and Unquestionably, you may increase the lifespan of your primary filter by a factor of four or five.
Precleaners, installed before the primary filter, help by clearing out bigger particles in air filters by using mechanical separation to eliminate impurities. Doing so will lengthen the time your air filters last.
As stated in Equipment World, many pre-cleaners are very trouble-free due to their lack of need for regular maintenance. However, some contain a reservoir that stores the collected impurities and needs to be periodically emptied.
To Avoid Costly Repairs, Rely On Preventative Maintenance
For those who are acclimated to the rigors of operating heavy machinery, preventative maintenance plans and adherence to their schedules should be almost a given. Yet, the potential savings from anticipating and avoiding expensive breakdowns are considerable.
Therefore, it is important to establish a preventative maintenance plan that includes routine fluids and oils checks, scheduled maintenance, cleaning, and regular updates from operators on the status of machinery.
Prevention in the workplace requires more than just fixing things before they break. Consider how much more stringently you’ll need to follow routine maintenance plans if your workplace generates a lot of dust.
Keep an eye on the air temperature, humidity, and the site’s topography and dust levels.
Instruct the operators of your heavy equipment to look for the most basic symptoms of wear and tear. Ensure they understand the value of performing preventative maintenance on the equipment under their purview.
Clean The Air Filters On Your Large Machinery
The air filters that safeguard the engines of your equipment can also be cleaned. Our Filter Blaster solutions have effectively cleaned diesel engine air filters without harming the engine.
We have discovered via these experiments that our air filter cleaners assist in lowering the strain placed on engines, boosting engine performance and longevity, and decreasing the need for costly engine maintenance.
The testing also revealed lower oil usage, cleaner-burning engines, a decreased need to change air filters, and assistance in fulfilling stricter government fuel efficiency regulations.
Learn more about the advantages of our air filter cleaner over rivals to see how effective our offerings are.
